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Objetivo: Al finalizar este curso el participante comprenderá el concepto de calidad y conocerá las principales variables que influyen en la impresión flexográfica y su control.
Objetivos Específicos: Interpretar los estándares de calidad adecuados respecto de materias primas e insumos, sobre la base de la comprensión del proceso productivo de flexografía en toda su complejidad.
- Evaluar las características de los procesos productivos en preprensa e impresión, reconociendo parámetros para seguimiento y medición, a fin de proponer acciones de mejora.
- Desarrollar las tareas de control necesarias para todo el proceso, a través del reconocimiento de criterios y procedimientos para su cumplimiento, efectuando los registros correspondientes.
- Participar en la evaluación del proceso de producción, sobre la base de datos estadísticos internos relevantes y confiables, a fin de planificar, desarrollar y comunicar al personal involucrado acciones correctivas y preventivas.
Dirigido a: Gerentes de Producción; Jefes de Taller; Supervisores; Personal de Control de Calidad, Preprensa, Prensistas y Terminaciones.
Tiempo: 24 horas
Contenido:
1.0.0. Definición actual del concepto de calidad, su evolución e importancia para la Empresa.
1.0.0. Criterios para implementar un sistema de control de calidad.
1.0.1. Diagrama de flujo para los procesos que intervienen en la implementación.
1.0.2. Herramientas estadísticas que se utilizan para analizar y controlar las variables del proceso y las características de los productos.
1.0.3. Parámetros relativos al control de procesos.
1.0.4. Análisis de materiales, mano de obra, método, medio ambiente, mediciones y maquinaria. ( Ishikawa )
1.0.5. Interpretación y aplicación de círculo de solución de problemas.
2.0.0. Parámetros relativos a la estructura del producto impreso
2.1.0. El sustrato y su influencia en el proceso de impresión, imprimabilidad, estabilidad dimensional.
2.2.0. Control de las características; formato, dirección de fibra, espesor, gramaje, pH superficial, blancura, opacidad, lisura, brillo, porosidad, resistencia a la rotura, humedad, rigidez.
3.0.0. Control de calidad en etapa de preprensa.
3.1.0. Métodos para controlar correspondencia entre documentos, archivos digitalizados y originales cliente.
3.2.0. Control de películas: emulsión, geometría del punto, lineatura, ángulo de inclinación, densidades de transparencia.
3.3.0. Control de planchas: polímero, resolución, punto mínimo, secuencia de paso de insolación, control visual y defectos más frecuentes.
3.3.0. Parámetros relativos a la transferencia de la imagen.
( teoría del color, ganancia de punto, balance de grises, lineatura.)
4.0.0. Parámetros relativos al comportamiento de la tinta.
4.1.0. Pigmentación, viscosidad, resolubilidad, reología de las tintas, su tixotropía, etc.
5.0.0. Parámetros relativos al aspecto de la imagen en color.
5.1.0. Equilibrio cromático, secuencia de colores, valor tonal, contraste relativo de impresión, trapping, etc.
6.0.0. Parámetros relativos a la calidad de gestión.
6.1.0. Diferencias entre cumplimiento y compromiso, técnicas de progreso.
7.0.0. Control de calidad en etapa de impresión flexográfica.
7.1.0. Control y análisis de información contenida en orden de trabajo y en especificaciones técnicas del cliente.
7.2.0. Características y condiciones operativas de las máquinas al inicio del trabajo.
7.3.0. Características a controlar; Rodillo anilox, racletas, presión, TIR, viscosidad, NIP, densidades ópticas ( densitometría ), características del color ( colorimetría, diagrama CIE Lab, determinación de delta E ), ganancia de punto, trapping, balance de grises, uso de cuña de control, aspecto del impreso, registro de colores.
7.4.0. Control de características del sustrato durante el tiraje. Variación y desviación .
7.5.0. Mecanismos de aceptación y rechazo
7.ó.0. Métodos de muestreo, clasificación de defectos.
7.7.0. Registro de los controles realizados y toma de decisión.
7.8.0. Redactar protocolos.
Interesado? Contáctanos!
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